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In most cases,the planetary reducer is used with a servo motor. Mainly because the servo motor speed torque output is usually constant. The output speed and torque of the planetary reducer can be adjusted as required. And the stepper motor with planetary reducer this program, is also quietly used in the industry, the stepper motor is characterized by the speed can be set according to the required requirements, can be accurately positioned. (1)increase the motor output torque The installation size of the stepper motor is small, and it is often suitable for some systems with limited installation conditions. Due to the small size of the stepper motor, the torque is also small, and after installing the planetary reducer, it plays a role in increasing the torque when the installation flange is unchanged. (2) avoid the motor resonance area Stepper motor at low speed will appear strong vibration and noise, we call the stepper motor "resonance zone", "resonance zone" generally appears in the motor speed of (40-100 RPM) low speed range. After installing the stepper motor of the planetary reducer, the input speed of the motor is fast, and the output speed of the reducer is slow, which can successfully avoid the resonance region, making the motor run more smoothly. (3)to achieve ultra-low speed motor operation Stepper motor requires operation at ultra-low speed, many times our stepper motor is not up to, for example, 1 RPM, the installation of planetary reducer can achieve ultra-low speed operation. In the case of some ultra-low speed range stepper motors can be achieved, although the resonance area has been avoided, there will be a phenomenon of motor crawling, and the operation is not smooth. After the installation of the planetary reducer, the motor speed is increased, and the motor can run at ultra-low speed, making the motor run smoother.

Recently, Linear Motors, as a new celebrity in the discipline of electricity technology, has been extensively worried via the industry. In order to let greater human beings recognize the thriller of this technology, specialists in the enterprise have carried out a complete evaluation of the working precept and software subject of Linear Motorss. Linear Motors is an electric powered motor that can at once produce linear motion, and its working precept is based totally on electromagnetic induction and magnetic area action. Compared with usual rotary motors, Linear Motorss do now not want an intermediate conversion mechanism, so they have greater strength conversion effectivity and greater particular movement control. In phrases of utility areas, Linear Motorss exhibit a broad vary of applicability. In precision instrument manufacturing, the excessive precision and excessive velocity traits of Linear Motorss have notably elevated the overall performance of equipment. In computerized manufacturing lines, the quick response and accuracy of Linear Motorss correctly enhance manufacturing effectivity and product quality. In addition, high-end fields such as new electricity motors and aerospace have additionally proven a sturdy hobby in Linear Motors technology. Through the in-depth evaluation of Linear Motors, humans can no longer assist however be impressed by way of the superior and realistic nature of this technology. With the non-stop improvement of science and technology, it is believed that Linear Motorss will shine in greater fields and make a contribution their personal power to the development of strength technology.

In the subject of electricity technology, Linear Motors are hastily rising as the forefront of revolutionary future technologies. This rising technology, with its special way of shifting in a straight line, has added unheard of adjustments to many industries. The working precept of the linear motor is absolutely exceptional from that of the typical rotary motor, which radically improves the power conversion effectivity by using at once producing linear movement and disposing of the intermediate conversion mechanism. This function makes Linear Motors have a vast vary of utility possibilities in precision instruments, automation tools and new power vehicles. In latest years, with the non-stop development of science and technology, the overall performance of Linear Motors has additionally persisted to improve. Its excessive precision, excessive velocity and excessive acceleration traits make it operate nicely in extraordinarily annoying occasions, and it has been broadly worried by means of the industry. In addition, the environmental overall performance of Linear Motors has additionally attracted attention. In the discipline of new electricity vehicles, the utility of Linear Motors is predicted to appreciably limit power consumption and emissions, supplying sturdy assist for inexperienced travel. Looking ahead, Linear Motors are anticipated to play a key function in extra areas, using non-stop innovation in strength technology. As the pioneer of revolutionary future strength technology, the improvement prospect of Linear Motors is really worth searching ahead to.

1.Positioning accuracy In terms of accuracy, the identification of linear motor transmission mechanism reduces the problem of interpolation lag, positioning accuracy, reproduction accuracy, absolute accuracy, and feedback control through position detection are higher than "rotating motor + ball screw", and easy to achieve. 2.Repeat precision comparison The linear motor mechanism is simple, reducing the problem of interpolation lag, on the contrary, the gap of the silver wire rod is easy to affect, so the linear motor is easier to achieve. 3.Speed comparison General servo motor due to the role of centrifugal force, high-speed operation, will be subjected to greater stress, so the speed and output power is limited. Relatively speaking, the linear motor is not limited, and the mechanical loss is also less, thus increasing the transmission speed. 4.Itinerary comparison From the stroke point of view, the stroke of the linear motor depends on the stator and the actuator, theoretically speaking, the linear motor stroke can be extended indefinitely; The servo motor + screw can only reach 4M length due to the influence of load, ball screw outside diameter, accuracy grade and other factors. 5. Easy maintenance The linear motor has few parts, no contact with the moving machinery, and little or no maintenance. The servo motor has many screw structures and many parts, which need to be maintained or replaced frequently. 6.Longevity comparison Linear motor: Because there is no direct contact between the moving parts and the fixed parts, the linear motor will not wear due to the high-speed movement of the actuator, even if the movement accuracy does not change for a long time, so the life is longer. Servo motor + screw: The ball screw causes the wear of the transmission parts due to high-speed movement, and can no longer ensure the accuracy in high-speed reciprocating motion, thus affecting the accuracy.

The linear module market is positioned in photovoltaic equipment, loading and unloading robots, cutting equipment, gluing equipment, patch equipment, etc. The Ball Screw Driven Actuator linear modules can bring convenience to the equipment in this industry: the monomer movement speed is fast, the repeated positioning accuracy is high, the body weight is light, the equipment space is small, and the life is long. The range of applications of the linear module has been expanding, running to the world. At present, the KK Linear Module is widely used in all walks of life, then, the linear module is used in what aspects? Briefly describe the use of the Single Axis Robots! 1.Laser marking machine: The use of computer-controlled scanning motor to drive the mirror to rotate along the X and Y axis, the laser beam is focused and falls directly on the marked workpiece, thus forming a laser mark. 2.Sample plotter: Sample plotter products are widely used in the automation industry, which realizes the batch work of machine instead of manual drawing, and the main motion component of the plotter is the linear module. 3.painting: In order to ensure the consistency of painting on the coating production line, it is necessary to use stable components for operation, with multi-axis cooperation, can increase the stability of painting and the consistency of coloring. 4.handling manipulator: Handling mobile manipulator horizontal movement, need to maintain the stability and accuracy of the machine, can be used with multi-axis combination for handling, in the handling process not only reduce costs, but also improve work efficiency.

Linear motors are more suitable for clean rooms than ball screw driven linear modules. Many front-end semiconductor applications use linear motors. In wafer manufacturing plants, high-precision lithography machines are placed in class 10 clean rooms, where linear motors are applied to XY positioning platforms that use nanometer resolution to achieve sub-micron accuracy. Linear motors are also used in other fields, back-end packaging of semiconductors, testing, assembly and testing of hard disks and other applications. In the clean room, compared with the traditional ball screw drive, because the drive mechanism of the linear motor has no direct contact, there is no wear and tear resulting in particle generation, the linear motor is suitable for the clean room.

1.There is no mechanical contact, the transmission power is generated in the air gap, in addition to the Linear Motor Module linear guide without any other friction; 2.simple structure, small size, through the minimum number of parts to achieve our linear drive, and this is only a moving part; 3.The operation of the stroke in theory is not subject to any restrictions, and its performance will not be affected by the size of its stroke change; 4.its operation can provide a wide range of speed operation, which covers from a few microns per second to several meters, especially in the high-speed state is its outstanding advantage; 5.The linear motor module acceleration is very large, the standard load is 1G acceleration; 6.The MTF Linear Motors movement is smooth, this is because in addition to the linear guide or air bearing that plays a supporting role, there is no other mechanical connection or conversion device; 7.High accuracy and repetition accuracy, because the intermediate link that affects the accuracy is eliminated, the accuracy of the system depends on the position detection element, and the appropriate feedback device can reach the sub-micron level; 8.Maintenance is simple, due to fewer parts, no mechanical contact during movement, which greatly reduces the wear of parts, with little or no maintenance, longer service life. Linear motor and "rotating motor, ball screw" transmission performance comparison table Performance Rotary motor + ball screw linear motor

A stepper motor is a simple two-phase brushless synchronous motor consisting of a segmented magnetized rotor and a stator composed of a specified number of electromagnetic coils. When energized, these coils generate north and south poles that push or pull the segmented magnetized rotor to spin it. The diagram shows the internal structure and slot arrangement of a typical hybrid stepper motor. The fine teeth are evenly distributed around the entire diameter, causing the incremental Angle to rotate, resulting in mechanical motion. The stepper motor consists of two windings (2 phases) and is energized by direct current. When the current in one winding is reversed, the motor shaft moves one step. Reversing the current in each winding makes it easy to precisely control the position and speed of the motor, which makes stepper motors suitable for many different motion control applications. The stepping size is determined by the design characteristics of the motor, and the 1.8° stepping Angle is the most common (consisting of 200 teeth). Other stepping angles are also readily available. Divide 360° by the step Angle to calculate the number of steps required for each turn. The choice of stepper motor mainly depends on the retention torque and the corresponding rated current. Holding torque is the maximum external torque (energized at its rated current) that can be applied to a motor without causing continuous rotation. At the beginning of the motor rotation, the available torque is often referred to as the pull out torque. The pull out torque rating is expressed as a numerical value on the motor speed/torque curve. The coils of the stepper motor can be configured in a unipolar or bipolar arrangement. Simple stepper motor drive electronics can be used to sequence the coils to rotate the motor shaft, so the single-pole configuration is easiest to control. Bipolar arrangements require the use of more complex drivers to properly arrange the windings to control the motor, which also provides additional performance advantages such as higher holding torque. Stepper drivers have a wide range of rated voltages and currents. The performance of the motor is highly dependent on the current and voltage provided by the Drivers. Full step, half step, and "microstep" are common terms used to discuss stepper motors. For example, a 1.8° stepper motor has 200 discrete positions in a 360° rotation. Because 360° divided by 200 is 1.8°, every time the motor is required to move one step, the motor shaft will advance 1.8°, which is called the full step. The term "half step" refers to the 0.9° step Angle (half of the full 1.8° step Angle), which is achieved by a switching technique in which positive, no-current, and negative current are continuously and alternately applied to each winding. The term "microstep" refers to a more complex form of control that goes beyond simple power switching between the motor phase windings to control the current flow sent to the individual windings. One of the main benefits of microstepping is the ability to reduce the resonance amplitude generated by the motor when operating at natural frequencies. Microstepper allows the shaft to be positioned beyond the 1.8° or 0.9° provided by full and half steppers. The microstep position appears between the two corners of the rotor rotation. The most common microstep increments are 1/5, 1/10, 1/16, 1/32, 1/125, and 1/250 of the full step. Linear Motors,Linear Modules,Linear Stages,Linear Actuators Manufacturer and Supplier in China (seidal-tec.com)

The structure of the electric Linear Actuator is mainly composed of decelerating brush motor, gear box, lead screw, nut, sleeve, slide seat, spring, hardware and housing and safety switch parts, while there are some special parts: if you need precision control, or synchronous control, Hall encoder needs to be added at the tail of the motor; In order to prevent the push rod from burning out the motor due to excessive current caused by abnormal conditions during operation, it is also necessary to add current protection. The electric push rod is a new linear actuator, which can realize remote control, centralized control, and round-trip movement within a certain range of travel. Electric putter in 24 v / 12 v dc permanent magnet motor as power source, the motor rotation movement into linear reciprocating motion, general electric push rod stroke 50 mm, 100 mm, 150 mm, 200 mm, 250 mm, 300 mm, 400 mm, 450 mm, 450 mm, Special stroke can be customized according to the design requirements, but also according to the load of different applications and design of different thrust linear actuators, generally the maximum thrust up to 6000N, Andit push rod motor no-load speed up to 88mm/s. Compared with traditional hydraulic equipment, the electric push rod is regarded as a cleaner transmission equipment with higher accuracy, and it is difficult to achieve the same transmission accuracy as the electric push rod for hydraulic transmission or pneumatic transmission. The electric push rod with corresponding control can achieve high transmission accuracy to meet the requirements of customers for accuracy, more energy saving in actual use, easy installation and no maintenance work. Linear Motors,Linear Modules,Linear Stages,Linear Actuators Manufacturer and Supplier in China (seidal-tec.com)

Integrated linear motor actuators are commonly used in various applications where precise and dynamic linear motion is required. Here are some situations when it is advantageous to pick integrated linear-motor actuators: 1. High-speed applications: Integrated linear-motor actuators are suitable for applications that require high-speed and high-precision motion. They can achieve rapid accelerations and decelerations, making them ideal for applications like pick-and-place operations, packaging, and assembly lines. 2. High-precision positioning: If your application demands precise positioning control, integrated linear-motor actuators can offer exceptional accuracy and repeatability. They can achieve sub-micron level positioning, making them suitable for tasks like semiconductor manufacturing, optical systems, and medical devices. 3. Compact design requirements: Integrated linear-motor actuators are often compact and space-saving compared to traditional linear actuators. If your application has limited space or requires integration into tight spaces, these actuators can provide a more compact solution without compromising performance. 4. Reduced mechanical complexity: Integrated linear-motor actuators eliminate the need for external mechanical components like belts, gears, or lead screws. This simplifies the system design, reduces maintenance requirements, and increases overall system reliability. 5. High-duty cycle applications: If your application requires continuous and repetitive motion, integrated linear-motor actuators can handle high-duty cycle operations without significant wear and tear. They are designed for long-term operation and can withstand continuous use without degradation in performance. 6. Customization requirements: Integrated linear-motor actuators can be easily customized to meet specific application requirements. They can be tailored in terms of stroke length, force output, speed, and control options, allowing for a more optimized solution for your specific needs. Overall, integrated linear-motor actuators are a suitable choice when precise, high-speed, and compact linear motion is required in applications such as robotics, automation, packaging, semiconductor manufacturing, and medical equipment. Linear Motors,Linear Modules,Linear Stages,Linear Actuators Manufacturer and Supplier in China (seidal-tec.com)

Linear motors, like any other electromechanical device, require regular maintenance to ensure their optimal performance and longevity. Here are some key maintenance tasks for linear motors: 1.Cleaning: Regularly clean the linear motor to remove dust, dirt, and debris that can accumulate on the motor's surfaces. Use a soft brush or compressed air to clean the motor, ensuring that no foreign particles enter the motor's internal components. 2.Lubrication: Check the manufacturer's guidelines for lubrication requirements and apply lubricant to the linear motor as recommended. Lubrication helps reduce friction and wear on moving parts, ensuring smooth operation. 3.Inspection: Regularly inspect the linear motor for any signs of damage, such as loose connections, worn-out parts, or unusual noises. Address any issues promptly to prevent further damage to the motor. 4.Alignment: Check the alignment of the linear motor's components, such as the stator and the mover. Misalignment can lead to reduced performance and increased wear on the motor. Adjust the alignment if necessary to maintain optimal performance. 5.Cooling system maintenance: If the linear motor has a cooling system, regularly inspect and clean the cooling components, such as fans or heat sinks. Ensure that the cooling system is functioning properly to prevent overheating of the motor. 6.Electrical connections: Inspect the electrical connections of the linear motor, including cables, connectors, and terminals. Ensure that all connections are secure and free from corrosion. Loose or damaged connections can lead to electrical issues or motor failure. 7.Monitoring: Implement a monitoring system to track the performance of the linear motor, such as temperature, vibration, or current monitoring. Regularly analyze the collected data to identify any trends or anomalies that may indicate potential issues. 8.Professional servicing: Depending on the complexity and size of the linear motor, it may require periodic professional servicing. Consult the manufacturer's recommendations or contact a qualified technician to perform any necessary repairs or maintenance tasks beyond your expertise. Remember to always follow the manufacturer's guidelines and recommendations for maintenance specific to your linear motor model. Linear Motors,Linear Modules,Linear Stages,Linear Actuators Manufacturer and Supplier in China (seidal-tec.com)

1. Power supply: Ensure that the power supply voltage is within the specified range mentioned in the module's datasheet. Using a higher voltage can damage the module, while a lower voltage may result in improper functioning. 2. Mounting: Properly mount the module on a suitable surface using the recommended mounting holes or brackets. This ensures stability and prevents mechanical stress on the module. 3. Environmental conditions: Avoid exposing the module to extreme temperatures, humidity, or any other adverse environmental conditions. Operating the module outside the specified temperature range can affect its performance and lifespan. 4. Overloading: Do not exceed the maximum load capacity specified for the module. Applying excessive force or load can lead to mechanical failure or damage. 5. Electrical connections: Ensure correct wiring connections to prevent any short circuits or reverse polarity. Follow the module's datasheet or user manual for the appropriate wiring diagram. 6. ESD protection: Take necessary precautions to prevent electrostatic discharge (ESD) when handling the module. Use anti-static wristbands or mats to avoid damaging sensitive electronic components. 7. Regular maintenance: Periodically inspect the module for any signs of damage, loose connections, or abnormal behavior. Clean the module if necessary, but ensure that no liquid or cleaning agents come into contact with the electronic components. 8. Read the documentation: Familiarize yourself with the module's datasheet, user manual, or any other relevant documentation provided by the manufacturer. This will help you understand the module's specifications, limitations, and recommended usage. Following these precautions will help ensure the safe and reliable operation of KK Linear modules. Linear Motors,Linear Modules,Linear Stages,Linear Actuators Manufacturer and Supplier in China (seidal-tec.com)

Linear motors, as the name suggests, produce linear motion. They consist of a stationary part, called the stator, and a moving part, called the rotor. The stator contains a series of magnets, while the rotor contains a coil of wire. When an electric current is passed through the coil, it creates a magnetic field that interacts with the magnets in the stator, causing the rotor to move in a linear direction. Linear motors are commonly used in applications where straight-line motion is required, such as in conveyor systems, high-speed trains, and CNC machines. On the other hand, rotary motors produce rotational motion. They consist of a rotor and a stator, similar to linear motors. The rotor contains a coil of wire, while the stator contains a series of magnets. When an electric current is passed through the coil, it creates a magnetic field that interacts with the magnets in the stator, causing the rotor to rotate. Rotary motors are widely used in various applications, including electric vehicles, industrial machinery, and household appliances. In terms of advantages, linear motors offer high acceleration and deceleration rates, precise positioning, and the ability to achieve high speeds. They also have a simple design and do not require additional mechanical components, such as gears or belts. However, linear motors can be more expensive than rotary motors and may require more complex control systems. On the other hand, rotary motors are more commonly used and widely available. They are generally more cost-effective and have a higher power-to-weight ratio compared to linear motors. Rotary motors also have a well-established design and are easier to integrate into existing systems. However, they may not be as suitable for applications requiring straight-line motion or high speeds. In summary, linear motors are used for linear motion applications, while rotary motors are used for rotational motion applications. The choice between the two depends on the specific requirements of the application, including the type of motion needed, speed requirements, and cost considerations. Linear Motors,Linear Modules,Linear Stages,Linear Actuators Manufacturer and Supplier in China (seidal-tec.com)

A linear motor and a linear actuator are both devices used to generate linear motion, but they operate on different principles and have different applications. A linear motor is a type of electric motor that produces motion in a straight line rather than in a rotational manner like traditional motors. It consists of a stator (stationary part) and a mover (moving part). The stator contains a series of magnets, while the mover consists of a coil or a set of coils. When an electric current is applied to the coils, a magnetic field is generated, causing the mover to move along the length of the stator. Linear motors are typically used in high-speed applications where precise and rapid linear motion is required, such as in industrial automation, transportation systems, and robotics. On the other hand, a linear actuator is a mechanical device that converts rotational motion into linear motion. It consists of a motor (usually a rotary motor), a screw, and a nut. The motor rotates the screw, and as the screw turns, it moves the nut along its length, resulting in linear motion. Linear actuators are commonly used in applications where controlled linear movement is needed, such as in home automation, medical equipment, and automotive systems. In summary, the main difference between a linear motor and a linear actuator is the principle of operation. A linear motor generates linear motion directly through the interaction of magnetic fields, while a linear actuator converts rotational motion into linear motion using a screw mechanism.

The linear motor is a transmission device that converts electrical energy directly into linear motion mechanical energy without any intermediate conversion mechanism.It can be regarded as a rotating motor that is cut radially and spread out into a plane.The side evolved from the stator is called the primary,and the side evolved from the rotor is called the secondary.For practical applications,the primary and secondary are manufactured in different lengths to ensure that the coupling between the primary and secondary remains unchanged over the desired travel range. Linear motors work in a similar way to rotary motors.Take linear induction motor as an example: when the primary winding is connected to the AC power supply, the traveling wave magnetic field is generated in the air gap,and the secondary traveling wave magnetic field is cut,the electromotive force is induced and a current is generated,and the current interacts with the magnetic field in the air gap to produce electromagnetic thrust.If the primary is fixed,the secondary moves in a straight line under the action of thrust;On the contrary, the primary motion is linear.A linear motor application system must not only have a linear motor with good performance,but also must have a control system that can achieve technical and economic requirements under safe and reliable conditions. Because the linear motor can produce linear motion without any intermediate conversion mechanism,it is especially suitable for linear motion occasions.Compared with traditional rotary motors,devices driven by linear motors have the following advantages: (1) The linear motor mover can be directly connected with the load to produce linear motion,without the need for intermediate transmission mechanisms such as chains and lead screws, which can greatly improve the transmission efficiency. (2) Due to the lack of intermediate transmission connection accessories, the linear motor motion system has a simple structure,which reduces the noise interference caused by mechanical friction,and because of its simple structure, it can improve the reliability of the system. (3) The linear motor can produce a very high linear speed through its own extreme acceleration in a short stroke. (4) The linear motor is not bound by centrifugal force, so its linear running speed is also unlimited. (5) The primary shape of the linear motor is regular, easy to package, and the armature winding after it is placed can be packaged with chemical materials such as epoxy resin, so that it is free from the intrusion of chemical liquids or rain, and can be more convenient for application in harsh working environments.

One difference between radial ball bearings and recirculating ball linear guides is that radial bearings usually use cages to separate the balls and control their movement,whereas profiled guides do not.But in the early 2000s,manufacturers of profiled rail bearings began to introduce versions with ball cages(also known as "ball chains" or "ball separators")to improve bearing life,operating characteristics and noise.The incorporation of ball separators into ball screw nuts came a few years later,as manufacturers had to address unique design and material challenges caused by the more complex recirculation path the ball chains had to travel. Some manufacturers now offer all or most of the profiled guide bearings and ball screw nuts with ball chains.For many applications - especially those that can benefit from low noise,smooth operation and infrequent lubrication-linear guides and ball screws with ball separators make sense.In many cases,manufacturers that provide pre-assembled and integrated systems,such as linear actuators or pre-assembled screw drivers,default to the ball chain form of linear guides and ball screws. Ball chains can be incorporated into ball screw nuts and profiled linear guides to improve operating performance and reduce noise. In any bearing,when the ball is rolling freely(or sliding)without the guide of a cage or chain,the ball will come into contact with each other due to the different speeds at which they enter and leave the load zone.This contact creates friction and audible noise.The ball chains prevent the balls from touching each other,thus reducing friction and,therefore,heat,which extends the service life of the bearing or nut.The noise is reduced because the ball is no longer metal-to-metal but metal-to-polymer(or metal-to-resin)contact. The basic purpose of the ball chains is to separate the balls from each other - to prevent them from touching when the bearing seat moves on the guide rail or the ball nut rotates on the screw shaft. The reduction of heat actually provides a double benefit,as the less heat,lubrication the lubricating oil can also be held and delivered in a more efficient manner due to the"pockets"that the ball chain forms around the ball.These pits trap lubricating oil and ensure better delivery of grease or oil to each ball.Some manufacturers use ball chains in their"high speed"series of profiled guide bearings and ball screws,but the ball chains must be strong enough to withstand the forces generated by sliding and bending at these high speeds. Providing consistent fixed spacing between balls also improves operating characteristics by reducing the variation in friction that occurs when the balls are unevenly spaced.The distance between the ball bearings is consistent,the movement is more controllable,the rolling resistance changes less,and the running stability is better.For applications that require extremely smooth running characteristics,the use of profiled linear guides or ball screws with ball chains is a good way to meet the application requirements without the need for more expensive technology,such as air bearings or linear motors. Do not confuse ball chains(aka ball cages)with spacer balls.The spacerball is slightly smaller than the bearing ball and is used to reduce friction and noise during ball contact.But when spacer balls are added to linear bearings or ball screws,some of the bearing balls have to be removed,which means that the carrying capacity and stiffness is reduced. https://www.seidal-tec.com/linear-guideways/

Linear guides in an existing machine or component need to be replaced for a variety of reasons:by replacing bearings with higher preloads to improve the stiffness of the component,or by using a different bearing type or style to accommodate unforeseen space constraints.Sometimes,linear guides need to be replaced just for maintenance and repair. Whatever the reason for the swap,the process of replacing linear bearings is not always as simple as ordering new components and installing them on the machine.For some products,components from different manufacturers are not interchangeable,regardless of style or size.Even within a given manufacturer's product line,not all components are interchangeable.Before you attempt to replace linear bearings,shafts,or guides,here is a guide to which types are(and cannot be)interchangeable and what determines their interchangeability. In this case,"style" means the general shape of the housing - its length(standard,short or long),width (standard or wide),and whether it has a flange."Style" can also refer to how many rows of ball bearings the bearing has - two,four or six rows. Round shaft linear bearings Round shaft versions are the easiest to replace and "mix and match" straight bearings because most are interchangeable in size regardless of manufacturer or style.However,due to different ball recirculation methods,load capacity can vary greatly between manufacturers and styles,which can affect the load capacity of bearings.In addition to the options and flexibility offered by circular shaft bearings,many types and sizes of plain bearings are interchangeable with common cycle styles. Round shaft guides Interchanging Round shaft guide is a simple process due to their simple geometry and small range of materials and hardness grades.Their main specifications are diameter,diameter tolerance and shaft hardness.As long as these three parameters match or are suitable for application, any shaft from any manufacturer can be used with any sliding or circulating bearing of the same size. Round shaft linear bearings and guides are relatively easy to interchange due to their simple geometry. Profiled rail bearing blocks Due to the difference in geometry and size of bearings and guide raceways,it is not possible to use a Profiled rail bearing from one manufacturer with a guide from another.Therefore,if only one component(bearing or rail)needs to be replaced,it must be from the same manufacturer as the original. On the other hand,if two components need to be replaced,in some cases the entire component can be swapped from one manufacturer to another.This is because the sizes and styles of some of the most commonly used profiled rail assemblies have the same external dimensions(height,width,mounting bolt pattern)between manufacturers. Manufacturers sometimes use the term "random matching" to indicate that the products in their profiled guide products are interchangeable.When manufacturers change their product lines from one type of irregular track bearing to a different style or preload,keep in mind that interchangeability is not always provided in the design. This is because in order to "mix and match" different bearing seats and guides of a given size,the raceway position on the guide and bearing seats must be very precisely controlled.Normally,preloaded bearing blocks are not interchangeable because the tolerance between guide and bearing affects the amount of preload. Whether bearing blocks of different styles(flanged,short,long,etc.)and preloads will fit on a guide rail depends on both the manufacturer and the design. Profiled rail guides As with the profiled rail bearing blocks,the Profiled rail guide is not interchangeable between manufacturers.However,in the manufacturer's product line,Profiled rail guides are usually interchangeable,as long as they have the same style,meaning that the number of raceways and the design are the same. Click to find the product you need: Linear Motors,Linear Modules,Linear Stages,Linear Actuators Manufacturer and Supplier in China (seidal-tec.com)

Although there is no industry standard that defines linear actuators and linear loading platforms,generally accepted terminology indicates that linear actuators are typically constructed of aluminum extruded parts or bases,while linear loading platforms are typically built on flat,machined steel or granite bases. This difference means that linear actuators can provide longer strokes and use a variety of drive mechanisms(belts,screws,rack and pinion),while platforms typically have higher rigidity and use high-precision linear guides and drive mechanisms(usually ball screws or linear motors)for excellent travel and positioning accuracy. But one actuator design - the U-shaped linear actuator - ignores these specifications and uses an extruded steel base to provide rigidity and stroke accuracy specifications comparable to some linear stages. Seidal KK Linear Module The use of steel(rather than aluminum)profiles makes the U-shaped design very robust and allows manufacturers to offer linear actuators with high stroke and positioning accuracy,typically found in more accurate,more expensive linear platforms.The steel base may also be machined to provide a reference edge for accurate alignment with other machine parts or other actuators in a multi-axis system.U-shaped linear actuators have very high rigidity and are better suited than other designs for applications where only one end of the actuator is supported,such as 2-axis and 3-axis Cartesian systems. Seidal Linear Actuator The U-shaped linear actuator consists of an extruded steel base.The linear guide raceways are ground into the base,and the slide or slide block resembles a bearing block that turns from the inside out,allowing the ball nut to fit in the center.This design makes the whole package very compact and strong. Despite its compact size,the U-shaped linear actuator has excellent load and torque capabilities.This is because the raceways are relatively far apart,so the geometry of the slider is similar to the geometry of the bearing seat and is much larger than the actuator can accommodate in its standard form. Originally developed for high-precision applications such as semiconductor wafer processing and medical diagnostic dispensing,where space constraints did not allow the use of typical linear platforms,U-shaped linear actuators are now used in a variety of industries and applications. These include plasma welding,automatic assembly and optical inspection. https://www.seidal-tec.com/kk-linear-module/

Belt and screw driven actuator Although belt drive and screw drive are different technologies,it makes sense to put them in the same category because they are the two most common electromechanical actuators.Most linear actuator manufacturers offer belt drive and screw drive options. Belt drive actuators can use a variety of guiding mechanisms,the most common of which are plain bearings,cam-roller rails, and circular bearings(mounted on a shaped rail or circular shaft). Because of their advantages of high speed and long travel,belt drives are usually installed in aluminum extrusions or open construction with no protective housing. Ball screw driven actuator Within the category of screw drives,there are two subcategories-ball screw drives and lead screw drives.Although ball screw actuators have higher repeatability and thrust than screw actuators,both provide inherent transmission through the lead of the screw(pitch). The most common guide system for screw drive actuators is a special-shaped guide rail,although sometimes the lead screw type is guided by a plain bearing.Because screw drive actuators require end bearings and must be rigidly mounted,they are usually packaged in aluminum extrusions.However,when high stroke accuracy is required,ball screw types are usually provided with machined steel housings. Pneumatically driven actuators Although they are not electromechanical devices like other types of actuators,their popularity in automation devices makes pneumatically driven actuators an important category of linear actuators.Pneumatic actuators can be further divided into two subclasses:slider type and rod type. In a slider type actuator,the motion is contained within the limits of the housing,and the load is mounted to the slider(also known as the slide frame,saddle,or bench).In a rod actuator,the motion is generated by a rod extending and retracting from the housing.The load can be mounted at the end of the rod,or the rod can be used to push the load.(Think pressing or embossing a label on a carton,or pushing a defective product along a conveyor belt into a diverter channel.) The slider type pneumatic actuator may be guided by either a circulating bearing or a sliding bearing,depending on its design load.Rod versions are generally not designed for radial (down/up/side)loads and use simple plain bearings to provide guidance for the rod without significantly increasing the carrying capacity. The rack and pinion driven actuator For extremely long lengths and robustness to contamination,rack and pinion drives are usually the best choice.However,these characteristics make it difficult to find suitable guidance systems in some applications.For extremely long lengths,connected special-shaped rails are sometimes used,but when contamination is a significant problem,metal wheels are usually preferred. A unique feature of rack and pinion types is their ability to independently drive multiple brackets.A common application of rack and pinion actuators is elevated gantry,usually found in automotive production. Linear motor driven actuator Linear motor actuators can also achieve long travel in the case of multiple brackets,but they are mainly used for high precision,high dynamic motion.To complement the advantages of linear motors,these actuators use high-precision special-shaped guides,cross-roller guides,and even air bearings as their guide systems. Linear motor types can be mounted on extruded housing or machined aluminum sheets,but to meet the highest stroke accuracy specifications,they can also be mounted on machined steel sheets or granite bases.Compared to high cost magnetic track linear motor on market,seidal MTF Linear Motors can save on large amounts of rare-earth materials bring at least 70% COST SAVING, particularly on long track linear motors. https://www.seidal-tec.com/kk-linear-module/ https://www.seidal-tec.com/mtf-linear-motors/

Seidal is trying to transform the cutting-edge theories into the practical products, to provide the most advantaged products and services for our customers, and to provide the powerful `engine` for the intelligent manufacturing industry.In addition,we always seek the better in quality even including package.The new customized packing cartons can bear 100kgs.It can well protect our linear motors from being broken during oversea transportation. Linear Motors,Linear Modules,Linear Stages,Linear Actuators Manufacturer and Supplier in China (seidal-tec.com)